BLDC Motor
Electronic Controllers - High Efficiency BLDC Motor from SGMADA
BLDC motors are commutated by electronic controllers, which replace the mechanical commutator and brushes found in traditional brushed motors. This advanced design significantly enhances both the lifespan and efficiency of the motor. Since 2015, SGMADA has been dedicated to developing and producing high-performance brushless motors. Our standard product line offers a variety of brushless motors ranging from 3V to 48V, with power outputs up to 100W.
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What is a BLDC motor?
Compared with traditional DC Brushed motors, BLDC motors use electronic commutation instead of carbon brush commutation.
Working Principle of BLDC Motor
- Stator:Stator embedded copper wire winding. The stator generates a rotating magnetic field through an electronic controller.
- Rotor:Permanent magnets are installed on the rotor to form a fixed magnetic field.
- Electronic commutation:The electronic controller controls the on and off of the stator windings through semiconductor switches (such as transistors or MOSFETs) according to the current position of the rotor and the predetermined commutation logic to achieve current commutation.
- Position detection: Hall sensor or encoder detects the rotor position and feeds the signal back to the controller.
Core advantages of BLDC Motor
▨ Long Lifespan
▨ High effiency
▨ Low Noise
▨ Precise control
▨ Higher power density
Customized BLDC Motor Options
- Magnet
- Rotor Core
- Shaft
- Hall Board
- Stator Core
- Housing
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Frequently Asked Questions
1. What are the main differences between BLDC motor and DC brushed motors?
BLDC motors use electronic controllers for commutation, eliminating mechanical brushes and commutators, resulting in higher efficiency and longer lifespan. Brushed motors use mechanical brushes and commutators.
2. How do you calculate the power of a BLDC motor?
The basic formula for calculating the output power of a BLDC motor is:
Pout(W) = T(N·m) × ω(rad/s)
where T is torque and ω is angular velocity.
3. What is the role of Hall sensors in BLDC motors?
Hall sensors provide position feedback, enabling precise speed and position control, making them suitable for high-precision applications.
4. Should I choose an inrunner or outrunner BLDC motor?
Choose based on space and performance requirements. Inrunner motors are compact and suitable for high-speed and tight-space applications, while outrunner motors offer higher torque, suitable for high-torque applications.